- - AGRICULTURE CORE CURRICULUM - - (CLF2000) Advanced Core Cluster: AGRICULTURE MECHANICS (CLF2350) Unit Title: METALWORKING ___________________________________________________________________________ (CLF2352) Topic: Identification and Use of Time Year(s) Basic Metalworking Tools 1 Hour 1 / 2 / 3 / 4 ___________________________________________________________________________ Topic Objective: Upon completion of this lesson the student will be able to: Learning Outcome # (H-2) - Identify ten common metalworking tools by type and use. Special Materials and Equipment: Scratch awls, metal snips, ball-peen hammers, hack saws, files, electric power hand drill, drill press, taps and dies, pedestal grinder, electric soldering iron References: Burke, Stanley R., & Wakeman, T. J. (1990). MODERN AGRICULTURAL MECHANICS (2nd ed.). Danville, IL: Interstate Publishers. Phipps, Lloyd J., & Reynolds, Carl L. (1990). MECHANICS IN AGRICULTURE (4th ed.). Danville, IL: Interstate Publishers. Editors of Reader's Digest. (1973). COMPLETE DO-IT- YOURSELF MANUAL (7th ed.). Pleasantville, NY: Reader's Digest Association. Evaluation: Quiz by instructor and evaluation of student participation in discussion. TOPIC PRESENTATION: Identification and Use of Basic Metalworking Tools A. Identification and Use of Metalworking Tools 1. Scratch Awl (Scribe) - hardened steel rod with a sharpened point that enables user to make marks on metal. 2. Metal Snips - hand-held pliers-like tool used for cutting sheet metals. Jaws are non-gripping to allow easy release. 3. Ball-peen Hammer - a hammer consisting of two ends, the ball end and the face end. The ball end is used for shaping round edges such as rivet heads, while the face end is used for square work. 4. Hacksaw - hand-held saw with a replaceable blade. The blade should be attached with the teeth facing forward to allow for cutting on the downstroke (forestroke) only. The hacksaw is used for cutting all types of thin metals such as round stock, pipes, tubing, and bar stock. 5. File - a hand-held piece of hardened steel of various shapes and sizes. Files have a heel end which contains the handle and a point end. They are designed to be held at both ends and moved lengthwise over the work. 6. Electric Powered Hand Drill - a hand-held drill motor capable of holding a drill bit. The hand drill is used to drill holes in work that otherwise cannot be carried to a drill press. 7. Drill Press - a mounted drill used for precision drilling of smaller portable objects. The desired location for a hole is marked and center punched. Holes is drilled at appropriate diameter and depth. 8. Taps and Dies - hardened steel tools used to make inside and outside threads. Taps are designed for inner threads or nuts and other holes. Dies are made for outside threads on bolts and other round stock. A hole is pre-drilled for the proper the size tap. Round stock is beveled prior using the die. 9. Pedestal Grinders (bench grinder) - consists of electric motor and spinning stone. Work can be carried to grinder and manipulated for desired outcome. 10. Electric Soldering Iron - consists of a handle and soldering lead. Used for waterproofing corners of sheet metal projects by applying quick hardening solder. _______________________________________________________________ ACTIVITY: 1. Have students demonstrate the proper and safe use of each of the ten tools listed above. 2. Design a project which utilizes at least five of the tools mentioned in this lesson. _______________________________________________________________ 7/17/91 YNJ/CC/tf #%&C